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Metal Stud Roll Forming Machine

 
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We offer finest quality Metal Stud Roll Forming Machine to clients. This is the fastest machine on the market. The newly servo drive punch simultaneously advances and punches with accuracy as the material continually moves through the machine. Not only does this considerably increase the speed of the roll forming machine, but also increases the life of the equipment tools.
• De coiler 2 ton cap.
• Entry Gate with
• Roll Forming Line with 9 station, 1 Gear Boxes & 3H.P. electrical.
• Control Panel semi auto
• Cutting Unit

Technical Specifications
• Maximum sheet width that can be formed: 175mm
• Maximum sheet thickness in CRCA Strips that can be formed: 1 mm
• Vertical distance between shafts: 80 mm
• Horizontal distance between shafts: 175mm
• Number of forming stations: 9
• Vertical station: 7
• Total HP for Line: 3(ABB)
• Speed of the machine: 4mt/minute
• Size of machine: 1600 x 800 x 1100 mm

Mandrel Decoiler
• Coil weight: 2 MT Max
• Coil width: 90 MM
• Coil bore: 450 MM min, 510 MM max dia.
• Mandrel movement: Manually adjusted
• Back Tension: Manually adjusted

Entry Gate
Entry gate will be provided for movement of sheet to roll former.

Main Base
The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill Stands (Station)
The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll Shafts
The roll shafts dia. 40mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive
The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 1HP motor

Tooling
One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, bore grinding, profile machining and inspection with final template for above.

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